Title: Artificial Intelligence–Driven Real-Time Process Control for Consistent Quality in Injection Molding


Authors:

Deepak Kumar

deepak.kumar@skit.ac.in
Department of Mechanical Engineering, Swami Keshvanand Institute of Technology, Management & Gramothan, Jaipur-302017 (INDIA),

Manoj Kumar Sain

manoj.sain@skit.ac.in
Department of Mechanical Engineering, Swami Keshvanand Institute of Technology, Management & Gramothan, Jaipur-302017 (INDIA),

Vinay Singh Marwal

vinaysingh@skit.ac.in
Department of Mechanical Engineering, Swami Keshvanand Institute of Technology, Management & Gramothan, Jaipur-302017 (INDIA),

Vikash Gautam

vikash.gautam@skit.ac.in
Department of Mechanical Engineering, Swami Keshvanand Institute of Technology, Management & Gramothan, Jaipur-302017 (INDIA),

Sandeep Kumar Bhaskar

sandeep.bhaskar@skit.ac.in
Department of Mechanical Engineering, Swami Keshvanand Institute of Technology, Management & Gramothan, Jaipur-302017 (INDIA)

Pages: 86-88

DOI:

Abstract:

The nature of complex interactions between machine, material and process parameters frequently leads to quality inconsistencies in injection molding processes. The present paper introduces an autonomous quality control framework based on AI and having real-time data on cavity pressure and temperature sensors of industrial injection molding cycles. Process data in large quantities are used to train learning models which learn to detect quality-sensitive cavity conditions and predict deviations which cause defective products. The system dynamically modifies the input parameters to the machine based on a real-time comparison with the learned reference patterns to stabilize in-cavity conditions. The feasibility of the proposed approach shows how AI-based control can help to ensure the stability of the quality of the products in the case of industrial injection molding.

Keywords: